The rapid development of advanced packaging technologies for high-performance computing (HPC) applications poses
significant challenges for sample preparation methodologies. Conventional techniques are often insufficient to cope with the complex architectures and heterogeneous materials of modern packages, such as COWOS (Chip-on-Wafer-on-Substrate) and 3D structures. In this paper, we present a novel approach for sample preparation that leverages precision CNC (Computer Numerical Control) milling and selective MIP plasma etch.
These methods enable precise and selective removal of unwanted material, while preserving the integrity of the target region of interest. We demonstrate the effectiveness of our approach on various advanced packages and show how it facilitates the failure analysis tasks for HPC chips.
Joseph Sanchez (NVIDIA. USA)
Chuan Zhang (NVIDIA. USA)
John Aguada (NVIDIA. USA)
Jane Li (NVIDIA. USA)
Jiaqi Tang (JIACO Instruments. Delft, The Netherlands)
Chris Richardson (Allied High Tech Products Inc. USA)
Visual highlights from the research and analysis presented in this publication.
Fig. 1 — Optical images of the device after further MIP etching
Fig. 2 — Optical images of the device post MIP etching
Fig. 3 — Optical images of the device just after the mechanical milling step
FA Challenges and Case Study Exploration of Multidie Fan-Out Wafer Level Packages
Accelerating Root Cause Identification of Subtle Bonding Failures Using MIP
Hardware Security Evaluation of Advanced Packaging
Revolutionizing IC Package Decapsulation with Microwave-Induced-Plasma (MIP) System
Polyimide removal approach on redistribution layer of WLCSP package using Microwave Induced Plasma
Physical Security Assessment of Advanced Packaging Structures
Removal of Highly Doped Silicon for Backside Fault Isolation with Fluorine-Based Etches
Advanced Package Sample Preparation Leveraging Precision CNC-Based Milling and Selective Microwave Induced Plasma Etching