Efficient Preparation of GaAs Devices Utilizing Microwave Induced Plasma Decapsulation

Analog Devices, ISTFA 2025, GaAs.

Abstract

For several decades, many devices have made use of the specialized properties of Gallium Arsenide (GaAs). Unfortunately, this material presents a host of problems in the Failure Analysis field. IC package decapsulation, challenging as it is, can be further complicated by the die’s sensitivity to acid. As an alternative approach, Microwave-Induced Plasma (MIP) is a new and highly selective technology, allowing for decapsulation without the corrosion typically observed in acid decapsulation. With GaAs as a baseline being so expensive, it is vital that the failure analysis process uses up as little material as possible, while also ensuring a high rate of success from the start.

Microwave Induced Plasma systems have proven to not affect the electrical performance of the device, all while operating at atmosphere. This, in addition to the other benefits of plasma decapsulation, makes it an ideal and novel approach for these vital devices. This paper demonstrates this reliability through curve trace testing on GaAs parts before and after plasma decapsulation. In addition, a variety of samples will be compared after being exposed with traditional acid methods and an MIP system.

AUTHORS

Brandon Capellini (Analog Devices, USA)

FIGURES

Visual highlights from the research and analysis presented in this publication.

1
GaAs device damaged after acid decapsulation

Fig. 1 — A GaAs die etched by nitric acid

2
GaAs device after a couple days

Fig. 2 — (The same model of GaAs part as Fig. 2, etched by acid and left to oxidize over several days

3
GaAs-undamaged-clean-MIP-decap-JIACO

Fig. 3 — A GaAs die etched by MIP decapsulation

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