Unique Failure Analysis Capabilities Enabled by the MIP Decapsulation Technique

Huawei, IPFA 2017, EOS, GaAs, SiP, Contamination, Corrosion.

Abstract

Contamination and Electrical Overstress are typical failure modes that may appear in failed devices. However, the clean exposure and excellent preservation of such failure sites is often found challenging or even impossible due to the limitations of the decapsulation techniques and tools available. The accuracy of failure analysis can be jeopardized during decapsulation due to the introduction of foreign contamination, alteration of the original failure features, and residues remaining on top of the failure sites etc.

A state-of-the-art halogen-free Microwave Induced Plasma (MIP) decapsulation technique is developed and applied to challenging failure analysis cases, enabling much more accurate root cause analysis that was not possible to achieve previously.

AUTHORS

J. Tang (JIACO Instruments. Delft, The Netherlands)

B. Wang (Huawei Technologies. China)

C. Liu (Huawei Technologies. China)

J. Wang (JIACO Instruments. Delft, The Netherlands)

C.I.M Beenakker (Delft University of Technology. The Netherlands)

FIGURES

Visual highlights from the research and analysis presented in this publication.

1
EOS site not exposed after Acid decapsulation

Fig. 1 — a) After acid decapsulation, carbonized mold compound residue remains

2
EOS site exposed after MIP decap

Fig. 2 — b) Further halogen-free MIP decapsulation removed the carbonized mold compound and exposed the original EOS site in the die circuitry without artifact

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