Oxygen-Based Microwave Induced Plasma Etching for Epoxy Molding Compound Removal in Advanced Semiconductor Devices

By Hong Siang Tan, Bernice Zee (AMD), Chee Lip Gan, Katherine Kor (Nanyang Technological University), and Jiaqi Tang, Mark McKinnon (JIACO Instruments)
IPFA 2023 Advanced Packaging (2.5D, 3D & Chiplets) Underfill Passivation Damage

Abstract

Heterogenous integration has led to the development of advanced semiconductor packages with better
performance and smaller form factor. Such packages usually comprise of multiple dies and embedded components, which are encapsulated with epoxy molding compounds (EMCs) to improve the reliability performance and to protect the die from external impact. However, this increases the difficulty of failure analysis (FA) as the defects may manifest in the embedded components that are covered by EMCs. Suitable sample preparation techniques and workflow are required to remove EMCs to reveal the defects to determine the root cause.

This paper explores the use of microwave induced plasma (MIP) etcher to remove EMCs. Tool parameters are varied to understand their effects on the removal rate of EMCs such as underfill.

AUTHORS

Hong Siang Tan (AMD. Singapore. Nanyang Technological University. Singapore)

Bernice Zee (AMD. Singapore)

Chee Lip Gan (Nanyang Technological University. Singapore)

Katherine Kor (Nanyang Technological University. Singapore)

Jiaqi Tang (JIACO Instruments. Delft, The Netherlands)

Mark McKinnon (JIACO Instruments. Delft, The Netherlands)

FIGURES

Visual highlights from the research and analysis presented in this publication.

1
FIB-2.5D-module-failure-analysis-MIP-decap-JIACO (1)

Fig. 1 — FIB cross-sectional view at the thermal hotspot location

2
2.5D stack

Fig. 2 — SEM image of the unit at the AOI after MIP etching

3
Thermal hotspot on 2.5D package

Fig. 3 — A distinct thermal hotspot was detected at the same location on the die edge after MIP etching

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